FAQ

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How to repair the in-line diesel fuel injection pumps manufactured by Bosch

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At Marbed, we are pleased to offer two options for the repair of the diesel fuel injection pumps:

For your reference, you will find the genuine part number, where available.


 

The Marbed toolset

Here below is the list of Marbed recommenend toolset:

  • 9441-A
  • 10014-P
  • 10016-P
  • 10017 (electric regulators)
  • 10018 (H pumps)

 

The Marbed tools

Here below is the list represents of Marbed's recommended minimum equipment to repair the P pumps

9625 - Measuring device

Axial play measurement device for measuring the camshaft longitudinal play for camshaft cone Ø 17 mm. See on catalog

ref. 0 986 611 092  KDEP 2890

 

9628 - Strip gauge

Feeler gauge for measuring the projection distance on camshafts with cones Ø 17 mm and Ø 20 mm. See on catalog

ref. 0 986 611 139   KDEP 2899

 

9327-A - Wrench

Retaining spanner for turning and supporting the camshafts at the 10 mm slot width coupling dogs. See on catalog

ref. 0 986 611 211  KDEP 2906

 

9615 -Tappet holder

Tappet holder for PE(S)...A..-Pumps (suggested ordering quantity 6). See on catalog

ref.  0 986 611 227   KDEP 2912 

 

9143 - Pliers

Piston clamp for holding the pump piston during disassembly and assembly. See on catalog

ref. 0 986 611 237  KDEP 2915

 

9219 - Extraction tool

Puller 3 threads: M 36 x 1,5 - M 26 x 1,5 - M 20 x 1,5. See on catalog

ref. 0 986 611 246   KDEP 2918

 

9626 - Measuring device

Axial play measurement device for measuring the camshaft longitudinal play for camshaft cone Ø 20 mm . See on catalog

ref. 0 986 611 282  KDEP 2927

 

9358 - Tappet holder

. See on catalog

ref. 0 986 611 298  KDEP 2941

 

9128-A - Hand milling cutter

Manual router for smoothing the barrel and valve seats in the pump body (11 x 14 mm). See on catalog

ref. 0 986 611 324 KDEP 2951 

 

9128 - Hand milling cutter

Manual router for smoothing the barrel and valve seats in the pump body (14 x 18 mm). See on catalog

ref. 0 986 611 328   KDEP 2955 

 

9623 - Extraction tool

Puller with thread M36 x 1,5 for flywheels on injection pump drive. See on catalog

ref.  0 986 611 374   KDEP 2965

 

9356

. See on catalog

ref.

 

9267-U - Clamping jaws

Clamping jaws. See on catalog

ref.  0 986 611 441  KDEP 2985

 

9761-A5 - Adapter

Spacer pieces (2 off) with M2,5 threads for screwing into the clock gauge foot and into the appropriate extension, for clock gauges with threads different to those on the clock gauge foot . See on catalog

ref. 0 986 611 616  KDEP 1042 (includes also 9761-B5)

 

9761-B5 - Adapter

Spacer pieces (2 off) with M3 threads for screwing into the clock gauge foot and into the appropriate extension, for clock gauges with threads different to those on the clock gauge foot . See on catalog

ref. 0 986 611 616  KDEP 1042 (includes also 9761-A5)

 

9622 - Wrench

Holder for removing and fitting the control sleeves into the pump body. See on catalog

ref. 0 986 611 738  KDEP 1071

 

9807 - Extraction device

Extraction device for removing the closure caps from the roller tappet assembly holes in the pump body . See on catalog

ref.  0 986 611 668  KDEP 1056

 

9808 - Sleeve already included in 9007 (A)

Support sleeve for pulling out the side closing caps from the tappet holding up holes. See on catalog

ref. 0 986 611 676  KDEP 1056/0/8

9816 - Fitting sleeve

Assembly sleeve for camshaft cone Ø 35 mm to protect the drive-side roller bearings. See on catalog

ref. 0 986 612 060  KDEP 1549

9817 - Spacer

Spacer plate for barrel and valve assemblies (1 set = 2 pieces). See on catalog

ref.  0 986 612 061  KDEP 1550

 

9820 - Pressing-in tool

Press-in tool for the drive-side roller bearing in the bearing cover for camshafts with cone Ø 30 mm and Ø 35 mm. See on catalog

ref. 0 986 612 064   KDEP 1551

9824 - Pressing-in tool

Tool for pressing the drive-side roller bearing on to the camshaft and for pressing the bearing into the pump body. See on catalog

ref. 0 986 612 065  KDEP 1552

9800 - Tappet holder

Tappet holder to lift tappets on inline injection pumps size PE(S)..P..S7100/7800. See on catalog

ref. 0 986 612 066  KDEP 1553

 

9821 - Mandrel

Punch for driving out and driving in the base seal caps. See on catalog

ref. 0 986 612 070  KDEP 1554 

9804 - Assembly wrench

Retaining spanner for turning and supporting the camshafts at the 16 mm slot width coupling dogs. See on catalog

ref. 0 986 612 071  KDEP 1555

9803 - Extraction tool

Puller device for drive flange. See on catalog

ref. 0 986 612 079   KDEP 1557

9823 - Fitting sleeve

Assembly sleeve for drive-side radial shaft sealing ring for fitted camshaft with camshaft cone Ø 35 mm. See on catalog

ref. 0 986 612 085  KDEP 1559

 

9819 - Support ring

Support ring for pump body for pressing in the camshaft. See on catalog

ref.  0 986 612 106  KDEP 1568

9825 - Extraction tool

Puller device for the controller-side self-aligning roller bearing, with puller to extract the drive-side roller bearing from the bearing cover (camshaft cone dia. 35 mm) on PE(S).P..S 7100 pumps . See on catalog

ref.  0 986 612 107  KDEP 1569  + 0 986 612 111  KDEP 1570

9801 - Retaining pins

Holding pin°to hold the pump piston during leaktightness testing. See on catalog

ref. 0 986 612 114  KDEP 1571 

9802 - Pliers

Piston clamps for removing and fitting the pump piston with spring washers fitted. See on catalog

ref. 0 986 612 120  KDEP 1575

9811 - Fitting tool

Assembly device for use in connection with the hand lever of 0 986 611 993 for pressing in the roller tappet   . See on catalog

ref. 0 986 612 072   KDEP 1556

9886 - Fitting sleeve

Assembly device for assembling the anti-erosion cap circlip to the barrel and valve of the following pumps:

  •  P 7100
  •  P 7800
  •  P 8000
  •  P 8500  

Using this assembly device avoids the risk of injury due to the circlip jumping off. See on catalog

ref. 0 986 612 325   KDEP 1714

9990

Tappet holder to lift tappets on inline injection pumps size P 8500, R, H. See on catalog

ref. 0 986 612 482  KDEP 1881

9984 - 0 986 612 489 KDEP 1884

Socket for turning the tappet holders 9990 and 9800. See on catalog

ref. 0 986 612 489  KDEP 1884 

9991 - Mandrel

Centering pin for tappets on inline injection pumps size P 8500, R, H To center circlip and tappet roller relative to tappet body. See on catalog

ref. 0 986 612 492   KDEP 1885

9988 - Guide bushing

Guide bush in connection with the press-in tool 0 986 612 065

To screw onto camshaft when pressing on roller bearing. See on catalog

ref. 0 986 612 493  KDEP 1886 -

9989 - Pressing-in tool

Press-in tool to press in drive-side roller bearing into bearing end plate on inline injection pumps size PE..P..S 8500, R, H. See on catalog

ref. 0 986 612 494  KDEP 1887

9987 - Assembly device

Mounting tool set for mounting of element seal on inline injection pumps of size P 8000/8500, R. See on catalog

ref. 0 986 612 495  KDEP 1888

9985

Puller device (5-piece) for the drive-side bearing cover of the pump body for repair of in-line fuel injection pumps with end face flange mounting, series

  •  PES ..P.. 7100
  •  PES ..P.. 8000
  •  PES ..P.. 8500.

See on catalog

ref. 0 986 612 505  KDEP 1890


 

The original part numbers

Here below is the list of the official part numbers for the genuine toolset

  • 0 986 614 150 - P-pumps (I)
  • 0 986 614 250 - P-pumps (II)
  • 0 986 614 260 - P-pumps (III)
  • 0 986 614 270 - P-pumps (IV)
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